ESD PROTECTIVE PACKAGING

Static Shielding bags

Static Shielding bags have been designed for ESD safe packaging of PCBs and ICs. They protect their contents against ESD and electrostatic fields.

BBAS7200 Static Shielding Bags

  • "buried layer, metal-in" construction
  • construction from outside to inside: dissipative coating / metalized PET / dissipative LDPE, total gauge 0,08 mm +/- 10%
  • amine free and polycarbonate compatible
  • MVTR 4,8 g/m2 /24h
  • puncture resistance >12 lbs
  • light transmission 40%
  • printed with ESD logo, date and lot code for traceability
  • SR of inner and outer layer <1011 ohms
  • resistance of aluminium layer 100 ohms (12% relative humidity)
  • static shielding < 10nj
  • static decay < 0,03 sec
  • meet or exceed IEC 61340-5-1

BBAS7200 Static Shielding bags
Item Number Size in mm
BB720305 76 X 127
BB720404 102 X 102
BB720406 102 X 152
BB720424 102 X 610
BB720508 127 X 203
BB720608 152 X 203
BB720610 152 X 254
BB720624 152 X 610
BB720716 178 X 406
BB720810 203 X 254
BB720812 203 X 305
BB720816 203 X 406
BB720824 203 X 610
BB721012 254 X 305
BB721014 254 X 356
BB721024 254 X 640
BB721115 279 X 381
BB721216 305 X 406
BB721218 305 X 457
BB721418 356 X 457
BB721518 381 X 457
BB721618 406 X 457
BB721818 457 X 457
BB721824 457 X 610

BBAS7210 Static Shielding Zip Top bags

BBAS7210 bags feature the same properties as BBAS7200 bags. With a low charging, amine free dual track Zip Top closure as an alternative to folding bags and securing them with an ESD caution label.

BBAS7210 Static Shielding bags
Item Number Size in mm
BB7210305 76 X 127
BB7210406 102 X 152
BB7210610 152 X 254
BB7210810 203 X 254
BB7211014 254 X 356
BB7211418 356 X 457
BB7211818 457 X 457

Dry packaging bags

The Surface Mount Technology has created devices which are increasingly sensitive for the damaging effects of moisture, corrosion and ESD. Dry packaging bags protect against those damaging influences. They meet or exceed the most critical requirements of water vapour transmission and ESD shielding and also offer EMI protection. The tough Dry Packaging bags are heat sealable and are suitable for vacuum and / or nitrogen flushed packaging. Dry packaging bags are ideal for packaging of SMDs in trays, tubes or on tape and reel. The requirements for Dry packaging are described in EIA 583.

Dryshield 7000 bags

  • strong, lightweight, suitable for vacuum packaging and nitrogen flushing
  • construction from outside to inside : dissipative PET / Alu / PET / Alu / dissipative LDPE / total guage 0,09mm +/- 10%
  • amine free, polycarbonate compatible
  • MVTR < 0,32g / m2 /24h
  • puncture resistance > 20 lbs
  • printed with ESD and moisture warning symbols, date and lot code for traceability
  • SR of inner and outer layer <1011 ohms
  • resistance of aluminium layer 100 ohms (12% relative humidity)
  • static shielding < 10nj
  • EMI attenuation 45 dB
  • static decay < 0,01 sec
  • meet or exceed IEC 61340-5-1

Dryshield 7700 bags

Dryshield 7700 bags feature the same properties as Dryshield 7000 bags, however with lower MVTR and higher puncture resistance.

  • construction from outside to inside : extra thick dissipative PET / Alu / PET / Alu / extra thick dissipative LDPE / total guage 0,18mm +/- 10%
  • MVTR < 0,085g / m2 /24h
  • puncture resistance > 35lbs

Desiccant bags

In order to reach an optimal low relative humidity (RH), desiccant bags have to be included in the Dryshield bags. According to EIA-583 Dry Packaging is incomplete without desiccant bags.

Desiccant bags

  • absorb the moisture left inside the bags after vacuum sealing and capture the moisture that manages to pass through the bag material.
  • prevent the relative humidity to rise above a critical percentage
  • are filled with silica gel and made of strong GDT material
  • meet or exceed DIN 55473B and MIL-D-3464E, Type II

Humidity Indicator cards

Humidity Indicator cards are colour change indicators. They are reversible. As the humidity increases the chemically impregnated spots change from a blue colour through a lavender, to a pink colour, indicating whether or not a critical RH has been reached. Humidity Indicator Cards go hand in hand with the desiccant bags inside the Dry Packaging bags.

Dissipative pink polyethylene

Dissipative pink poly is an ESD safe packaging material that is supplied as tubing.

RCAS1206P dissipative pink polyethylene, 0,10 mm

  • amine free and polycarbonate compatible
  • MVTR 2,4g / m2 /24h
  • puncture resistance av. 8lbs
  • SR of both surfaces <1011 ohms
  • static decay < 0,05 sec
  • meets or exceeds IEC 61340-5-1, MIL-PRF-81750D, type II, Class 1 and is QPL approved

Cleanroom packaging 

The ever shrinking geometries of devices and the need for higher reliability necessitates the use of Cleanroom flexible packaging. Only if cleaniness can be guaranteed from manufacture to the point of use, all benefits achieved by ultra clean manufacturing will be maintained.

The electronic industry uses Cleanroom flexible packaging in the manufacture of chips, wafers, diskdrives and MR heads. This packaging must be sealable, should hold a vacuum and should act as a barrier against outside threats. Contamination is not limited to particles, but includes processing additives and chemical compatibility. There is not "one" answer to the questions often heard like "what film should be used" and " how clean should it be".
One problem typically seen in the Cleanroom is the generation of static charges through tribocharging, both on the packaging film and the prouct being packed. Static charges on the material can lead to electrostatic attraction of particulate to the material and the product.Therefore dissipative materials and / or ionization may be required for product protection.

Available Cleanroom films are polyethylene, nylon, a number of laminates such as Static Shielding and Dry Packaging barriers. Those films can be supplied as tubing, sheeting, bags and shrouds.

Shuntfoam

Dissipative pink Shuntfoam is a closed-cell polyethylene foam. Shuntfoam does not contain carbon but offers conductivity to prevent ESD damage. Shuntfoam can be used for shunting the leads of components. It also provides protection against physical shock, vibration and abrasion in both in-plant handling and shipping.

  • available in two densities: LD,ca. 20kg/m3 and HD,ca. 24-32 kg/m3 
  • SR < 1011 ohms
  • static decay < 2 sec
  • available on rolls and as sheets, bags and cut to sizes

Conductofoam

Conductofoam is a black, permanent conductive, cross-linked polyethylene foam. Ideal for shorting ICs. This quality does not crumble and does not cause corrosion. Available in 7 and 10 mm.

  • density ca. 60 kg/m3 
  • SR < 1011 ohms/sq
  • static decay < 2 sec
  • available in stock sheets and cut to sizes

Component boxes

Boxes for ESD safe packaging of components are available in black conductive polystyrene and in Cortronic shielding corrugated carton, with or without dissipative or conductive foam.

IC box

  • conductive polystyrene
  • 6mm dissipative pink Shuntfoam
  • ESD caution label with English text

DIP Strip Single Device carrier

  • conductive polystyrene
  • suitable for 300 and 600mil DIPs
  • available on strips of 5 ea

Cortronic ComPak Shippers

  • Cortronic box with dissipative transparent blister
  • designed for packaging of Flat Packs, components with J-leads and processors
  • 100% ESD and mechanical protection
  • rejects due to bend led as no longer possible
  • available in single piece and four piece version

Cortronic Eprom boxes

  • Cortronic shielding corrugated carton
  • 6mm black conductive foam
  • yellow print with ESD warning test in German, French and English.

Cortronic SIMM box

  • Cortronic shielding corrugated carton
  • available with Cortronic folded insert
  • also available with 20mm conductive convoluted foam.

PCB boxes

PCB boxes have been designed for ESD safe and shock protective packaging, transportation and storage of single PCBs. The boxes are lined with dissipative pink Recstat 26 convoluted foam. Available in three versions.

PCB box for single and double Eurocard

  • one piece box
  • lined with Recstat 26 convoluted foam
  • red print with ESD warning symbol

Cortronic shielding corrugated carton

Cortronic features effective ESD safe packaging for electronics. The ESD shielding layer is integrated in the corrugated structure.

  • SR outer layers 106-8 ohms
  • ESD shielding 10nJ
  • static decay < 1 sec
  • environmental friendly ( re-usable, recyclable, water soluble and biological degradable)
  • available in a large number of stock versions
  • available to customer specification, also with custom print.
  • meets or exceeds IEC 61340-5-1

 

Cortronic PCB boxes
Item No. Inside Dimension in mm
CVS01000* 40 x 40 x 15
CVS02000* 62 x 62 x 25
CVS03000 70 x 69 x 23
CVS05000 100 x 55 x 25
CVS10000 183 x 127 x 38
CVS15000 183 x 127 x 64
CVS20000 190 x 135 x 40
CVS30000 250 x 191 x 38
CVS40000 250 x 191 x 64
CVS45000 250 x 191 x 110
CVS50000 267 x 216 x 64
CVS55000 300 x 300 x 100
CVS57000 380 x 280 x 60
CVS60000 420 x 220 x 40
CVS65000 420 x 220 x 65


* Is supplied erected, with black conductive and convoluted foam.

Dissipative pink convoluted foam for PCB boxes
Item No. Size in mm
CVS05000S 100 x 55 x 10
CVS10000S 183 x 127 x 20
CVS15000S 183 x 127 x 20
CVS20000S 190 x 135 x 20
CVS30000S 250 x 191 x 20
CVS40000S 250 x 191 x 20
CVS45000S 250 x 191 x 20
CVS50000S 267 x 216 x 20
CVS55000S 300 x 300 x 20
CVS57000S 380 x 280 x 20
CVS60000S 420 x 220 x 20
CVS65000S 420 x 220 x 20


Cortronic Tubeboxes for shipment and 
storage of IC tubes
Item No. Inside dimension in mm
CTB05000 600 x 95 x 45
CTB10000 590 x 95 x 95


Corstat Storage Boxes
Item No. Inside dimension in mm
CLBO0500 180 x 62 x 65
CLBO10000 285 x 150 x 110
CLBO15000 292 x 109 x 122
CLBO20000 580 x 65 x 65
CLBO30000 592 x 109 x 122
CLBO40000 592 x 153 x 70
CLBO45000 590 x 200 x 180
CLBO50000 615 x 100 x 130

 

Cortronic partitioned containers, with lid, for storage,
 transport and production of PCBs
Item No. I.D. in mm Compartment LxBxH in mm No. of compartments No. of partitions trans No. of partitions long
CSC10000 270 x 169 x 195 130 x 24 x 195
265 x 24 x 195		 12
6		 1
-		 5
5
CSC15000 372 x 388 x 84 109 x 18 x 84
165 x 18 x 84		 60
40		 19
19		 4
3
CSC20000 386 x 386 x 176 110 x 30 x 175
168 x 30 x 175
340 x 30 x 175
353 x 30 x 175		 30
20
10
10		 4
3
2
2		 9
9
9
9
CSC30000 386 x 376 x 358 168 x 35 x 350
340 x 35 x 350		 18
9		 8
8		 3
2
CSC40000 424 x 272 x 281 178 x 18 x 280
365 x 18 x 280
117 x 22 x 280
238 x 22 x 280		 22
11
30
15		 3
2
16
6		 10
10
3
2
CSC45000 493 x 390 x 166 178 x 45 x 166
360 x 45 x 166		 20
10		 9
9		 3
2
CSC48000 562 x 355 x 150 123 x 24 x 150
165 x 24 x 150
250 x 24 x 150
515 x 24 x 150		 44
33
22
11		 5
4
3
2		 10
10
10
10
CSC50000 562 x 355 x 329 123 x 24 x 325
165 x 24 x 325
250 x 24 x 325
515 x 24 x 325		 44
33
22
11		 5
4
3
2		 10
10
10
10


Cortronic trays, stackable, fitting

Item No. Inside dimension in mm Fits inside
CTR05000 297 x 230 x 28 CSTC15000, 6x
CTR06000 297 x 230 x 55 CSTC15000, 3x
CTR07000 305 x 243 x 40 1/2 Eurocontainer
CTR20000 499 x 330 x 28 CSTC50000, 9x; CSC48000, 4x
CTR25000 499 x 330 x 40 CSTC50000, 8x; CSC48000, 3x
CTR30000 499 x 330 x 70 CSTC50000, 4x; CSC48000, 2x


Trays can also be supplied with 1,5mm dissipative pink Shuntfoam

 

Customer Store Container

The customer store container is made of ESD safe corrugated carton and complies with IEC 61340-5-1. Ergonomic, very economic and environmental friendly, the Customer store container is an important logistic component for the electronics industry.

The specially designed conductive stacking devices make the customer store container well stackable. With its moisture resitant coating the Customer store container can be used as storage container without the necessity of further repacking. Damage and errors which may occur with every handling will be minimized.

The Customer Store Container can be re-used many times. Moreover, it is completely recyclable. Because of the interesting cost aspects the Customer-Store Container features an economic means of packaging to the electronic industry as well an essential component for innovative logistics.

  • ESD protective
  • SR 106-7 ohms
  • lightweight, strong and stackable
  • economic transport container
  • also to be used as storage container
  • re-usable
  • meets IEC 61340-5-1

Caution Labels

Caution labels ensure proper handling of ESDs components. Bright yellow or fluorescent red labels are immediately visible, warning that special handling is required when working with ESDs devices. Caution labels can be used as a closure or as a warning sign for ESD protective packaging such as bags and boxes.

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